Peltier-Water Cool

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The Water-Cooler

 

For a while now I have had some Kryotherm Frost-74 peltier-units (you can buy them at TE Distributing) lying around, just begging to be used. I never had the time, until I got a couple of weeks off, because the simulators were all booked (see About me in the Menu if you're interested). I bought a  power-supply kit from Conrad (Nr.: 195847 / NT255) which would deliver the power required by the peltier. It allows me to regulate the output power from 0 - 30 V and 0 - 6.5 A. The idea was to have it all build into my big-tower case, with some fancy LCD-displays on the front telling me how many Amps and Volts I had selected and what the temperature of the hot and cold side of the peltier was.

 

 

The power and control-unit in the cd-rom casing. (51272 bytes)Power-unit inside CD-rom casing. (59694 bytes)I started by choosing a casing for the power and control unit. I had an old 2x cd-rom player lying around, which I promptly disemboweled. After soldering together the power-unit I placed it inside the casing.

 

 

 

The converted bay-cover with everything installed. (37063 bytes)Then I took a 5½" bay-cover, in which I installed 2 LCD-displays , one for the voltage and one for the amperes. Under these LCD-displays I installed 3 potentiometers, one for voltage selection, one for voltage-fine selection and another one for amperes selection. To the left there are also 2 switches, one for on/off selection of the power-unit and the displays (the right one) and one for selecting the display back-light (it's on in the picture).

 

The temperature monitoring unit. (37742 bytes)Then I took another 5½" bay-cover, in which I also installed 2 LCD-displays, but this time they were for monitoring the temperature of the hot and cold side of the peltier.

 

 

 

Cool looking Panaflo Orb. (44885 bytes)GlobalWin FDP-32 and Kryotherm Frost 74 peltier. (49962 bytes)I decided to cool the peltier with the best cooler available which a mere mortal could still afford, the GlobalWin FDP-32 (Left). This huge mother doesn't fit in any system, because of the condensators which are often found right around the cpu-socket. This was however no problem, since the GlobaWin would be elevated by another 9 mm from the peltier (4 mm) and the aluminum cold-plate (5 mm). I used CircuitWorks Silver Conductive Grease (CW7100) which I bought from Plycon. The Panaflo Orb (right), which I also considered, looks cool but the GlobalWin is just a bit better.

 

 

All the shit that was build into my big tower case. (40243 bytes)Here is a picture of all the hardware that I had to build into my bigtower. The biggest problem was the enormous 300 VA transformer. I placed it on top of the PC power supply and attached it to the bottom 2 screws of the case-fan I have up there. In the picture you can also see the two heatsinks which are used to cool 2 power-transistors (6.5 A each) which were placed in front of the case-fan.

 

Close up of the two control panels. (58967 bytes)Front view of the case with all the controls installed and operational. (48917 bytes)And here is my computer with everything build in. Because I wanted the fan on the GlobalWin to run as soon as I turned on the peltier-system I had to disconnect it from the motherboard and hook it to the 15 V output of the 300 VA transformer. However as it turned out later, the output (after conversion to DC) was still fluctuating between 11.5 V and 13.5 V every 2 seconds. This unfortunately was too much strain for the fan and it burned out. I installed a new one and will probably try to equalize the DC output with a condensator, but I still haven't looked into it properly yet.